This vital drive train component is a major component in industrial machinery, as well as automobiles. When it fails, it is tempting to just replace it. This easy way may end up costing much more than can be justified when compared with Gearbox repairs costs.
This part is a common component in automobiles and machinery commonly used in agricultural, industrial, construction, mining and many other applications, as well. They are necessary whenever there is a need for a reduction or increase in speed or torque from a rotating power source to the output. It is also indispensable any time the angle or direction of rotation needs to be changed.
There are many things that can go wrong or cause a failure of this part. Yes, it may be easy to just throw it away and put in a new unit and be confident that one will perform, like new, for some time without need for worry about failure again. The part could have been refurbished to a like new condition for half the cost though. Sometimes all that may be needed is new bearings and seals. In that case it could be fixed for about one third the cost of a new unit.
Many of the parts like gears, shafts, pinions, tapers, and housings can be rebuilt or replaced when necessary. Gear teeth can be built up. Parts that cannot be repaired can often be fabricated at a lesser cost than buying new ones from the manufacturer. Only the best quality parts or materials should be used. Reputable suppliers will insure that. A warranty will be issued on the parts and work.
A full service shop will have access to everything they need, in house, and can complete the work quickly. These shops have their own production lines and understand how important it is to keep them working. They should make getting you back to work quickly a priority.
Tolerances will be checked and gear and bearing clearances adjusted to factory specifications. Many times minor repairs or simple maintenance like seal and bearing replacements will prevent a need for more expensive work later on, or possibly even replacement. Inspections will look for cracks or other signs of fatigue.
This can increase the horsepower of your machine and increase service life. Most machine shops doing this work use the most modern tools, the most up to date design standards, and the same manufacturing technologies the original manufacturer used. Completely new designs can be engineered and fabricated to address your specific use requirements.
Wear patters will be documented and inspection and analysis will reveal the probable cause of failure. The physical part can be modified or adjusted or advice may be offered regarding use and maintenance to prevent performance issues or repeated failures before they occur. This benefit it not available when the part is merely replaced.
Expect Gearbox repairs to extend the working life of this important component, saving your company out of pocket money and costly down time. It may even improve the machine’s performance. Inspections and analysis likely will pinpoint the cause of the failure and prevent future costly failures or replacements.
Get the low down on how gearbox repairs can save you money now in our insider’s review on all you need to know about manual gearbox repairs